115-250 HP Two-Stroke Outboard & Jet Drives 1999-2002 - General Info

Yamaha 115 - 250 hp two-stroke outboard and jet drives, 1999-2002. Part #: b789. 504 pages. Chapter one / general information. Manual organization / warnings, cautions and notes / safety / model identification / engine operation / fasteners / shop supplies / galvanic corrosion / propellers / basic tools / special tools / precision measuring tools / electrical system fundamentals / basic mechanical skills. Chapter two / troubleshooting. Preliminary inspection / operating requirements / starting difficulty / starting system / charging system / fuse and wire harness / warning system / ignition system / fuel system (carburetor equipped models) / fuel system (efi and hpdi models) / electronic control system (efi and hpdi) / oil injection system / tilt and trim system / power head / cooling system / gear case. Chapter three / lubrication, maintenance and tune-up. Lubrication / maintenance / tune-up / engine break-in. Chapter four / timing, synchronization and adjustment. Timing, synchronization and adjustment / synch and link (80 jet, 105 jet and 115-200 hp [except efi and hpdi models]) / synch and link (150-250 hp [efi and hpdi models]) / miscellaneous adjustments. Chapter five / fuel system. Fuel system safety and general information / fuel tanks / primer bulb / fuel hoses / fuel hose connector / fuel pumps / fuel filters / vapor separator tank / silencer cover, fuel rail and injectors (efi and hpdi models) / throttle body / high pressure mechanical fuel pump / carburetor and silencer cover / reed housing/intake manifold. Chapter six / electrical and ignition systems. Battery / starting system components / charging system / ignition system / sensors, switches and relays / warning system components. Chapter seven / power head. Power head preliminary information / service consideration / power head break-in / service recommendations / lubricants, sealants and adhesives / sealing surfaces / fasteners and torque / power head removal/installation / flywheel / power head disassembly / power head components cleaning and inspection / power head assembly. Chapter eight / gearcase. Gear case operation / propeller removal/installation / gear case removal/installation / water pump / gear case repair / gear case disassembly (standard rh rotation gear case)( / component inspection / gear case assembly (standard rh rotation gear case) / shim selection (all models) / counter rotation (lh) gear cases / gear case pressure test. Chapter nine / jet drive. Jet drive operation / jet drive mounting height / jet drive repair. Chapter ten / power tilt/trim. Hydraulic tilt/trim system removal and installation / tilt/trim relay replacement / tilt/trim sender replacement / electric tilt/trim motor removal and installation / tilt/trim system electric motor repair / manual release valve removal and installation / hydraulic system filling and bleeding. Chapter eleven / midsection. Midsection. Chapter twelve / oil injection system. Oil injection system operation / oil injection system. Chapter thirteen / remote control. Remote control. Index. Color wiring diagrams. Models covered: 1999 2000 2001 2002 105 jet. 1999 2000 2001 2002 115 hp. 1999 2000 2001 2002 130 hp. 1999 2000 2001 2002 150 hp1999 2000 2001 2002 175 hp. 1999 2000 2001 2002 200 hp (2.6l and 3.1l). 1999 2000 2001 2002 225 hp (3.1l and 3.3l). 1999 2000 2001 2002 250 hp (3.1l and 3.3l). 1999 2000 2001 2002 80 jet. Manufacturer: clymer.