Mercury/Mariner 2.5-60 HP Two-Stroke Outboards (Includes Jet Drive Models
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Mercury/mariner 2.5 - 60 hp two-stroke outboards (includes jet drive models), 1994-1997. Part #: b723. 712 pages. Chapter one / general information. Chapter two / tools and techniques. Chapter three / troubleshooting. Safety precautions / operating requirements / test and repair equipment / starting system / ac alternating current lighting coil / battery charging system / electrical accessories / ignition system / capacitor discharge ignition (2.5, 3.3, 4 and 5 hp) / alternator driven ignition (electronic advance [20-25 hp and 20 jet]) / alternator drive ignition (mechanical advance [6-60 ho and 30-45 jet]) / capacitor discharge module (cdm) ignition (30 and 40 hp [2-cylinder]) / capacitor discharge module (cdm) ignition (40-60 hp [serial number 0g531301-on]) / cdm module resistance tests (optional) / fuel system / fuel primer and enrichment systems / engine temperature and overheating / engine / specifications. Chapter four / lubrication, maintenance and tune-up. Hour meter / fuels and lubrications / off-season storage / anticorrosion maintenance / engine submersion / cooling system flushing / tune-up / specifications. Chapter five / synchronization and linkage adjustments. 2.5 and 3.3 hp models / 4 and 5 hp models / 6, 8, 9.9 and 15 hp models / 20-25 hp and 20 jet models / 30 and 40 hp (2-cylinder models) / 40 hp and 30 jet models (4-cylinder models) / 50-60 hp and 45 jet models (prior to serial number 0g531301) / 40, 50 and 60 hp (serial number 0g531301-on) / specifications. Chapter six / fuel system. Fuel pump / carburetors / 2.5 and 3.3 hp carburetor / 4 and 5 hp carburetor (with integral fuel pump) / wmc series carburetor (with integral fuel pump [6-25 hp and 20 jet]) / wma series carburetor (40 hp [4-cylinder] and 30 jet models) / wme series carburetor (30 and 40 hp [2- and 3-cylinder], 50-60 hp and 45 jet) / fuel primer solenoid (6-25 hp and 20 jet [remote control models]) / fuel primer valve (30-60 hp and 30 and 45 jet [remote control models]) / antisiphon devices / fuel filters / fuel tanks / fuel hose and primer bulb / reed valve service / fuel bleed (recirculation) system / specifications. Chapter seven / ignition and electrical systems. Battery / battery charging system / fuses / starting systems / ignition systems / capacitor discharge ignition (2.5, 3.3 4 and 5 hp) / alternator driven capacitor discharge ignition (6-60 hp and 30 and 45 jet) / capacitor discharge module (cdm) ignition / specifications. Chapter eight / power head. Power head break-in / lubricants, sealant and adhesives / sealing surfaces / fasteners and torque / removal installation / disassembly / cleaning and inspection / assembly / specifications. Chapter nine / lower gearcase and jet drive unit. Lower gear case / gear case operation / gear ratio / high-altitude operation / service precautions / corrosion control / gear case lubrication / propeller / trim tab adjustment / gear housing / water pump / gear case disassembly / assembly / jet drive models / jet pump unit maintenance / jet pump unit service / bearing housing / water intake housing liner / specifications. Chapter ten / power trim and tilt systems and power steering system. Trim and tilt systems / manual tilt systems / power trim and tilt systems / power trim and tilt system service / specifications. Chapter eleven / oil injection system. Auto blend ii injection system / constant-ratio oil injection--40 hp and 30 jet (4-cylinder) / variable-ratio oil injection / specifications. Chapter twelve / manual rewind starter and remote control. Manual rewind starters / remote controls / specifications. Index. Wiring diagrams. Models covered: 1994 1995 1996 1997 mercury/mariner 15 hp1994 1995 1996 1997 mercury/mariner 2.5 hp1994 1995 1996 1997 mercury/mariner 20 hp1994 1995 1996 1997 mercury/mariner 20 jet1994 1995 1996 1997 mercury/mariner 25 hp1994 1995 1996 1997 mercury/mariner 3.3 hp1994 1995 1996 1997 mercury/mariner 30 hp1994 1995 1996 1997 mercury/mariner 30 jet1994 1995 1996 1997 mercury/mariner 4 hp1994 1995 1996 1997 mercury/mariner 40 hp1994 1995 1996 1997 mercury/mariner 45 jet1994 1995 1996 1997 mercury/mariner 5 hp1994 1995 1996 1997 mercury/mariner 50 hp1994 1995 1996 1997 mercury/mariner 6 hp1994 1995 1996 1997 mercury/mariner 60 hp1994 1995 1996 1997 mercury/mariner 8 hp1994 1995 1996 1997 mercury/mariner 9.9 hp. Manufacturer: clymer.
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