Mercury/Mariner 75-225 HP 4-Stroke Outboards 2001-2003 - General Info

Mercury/mariner 75 - 225 hp 4-stroke outboards, 2001-2003. Part #: b712. 496 pages. Chapter one / general information. Manual organization / warnings, cautions and notes / safety / service hints / engine operation / outboard engine identification / fasteners / lubricants / rtv gasket sealant / anaerobic sealant / thread locking compound / galvanic corrosion / propellers / basic hand tools / special tools / precision measuring tools / electrical system fundamentals / basic mechanical skills / specifications. Chapter two / troubleshooting. Electrical components / preliminary inspection / starting difficulty / electric starting system / fuel system / ignition system / warning system / charging system / power head / cooling system / gear case / trim/tilt system / electronic fuel injection (efi) system / specifications. Chapter three / lubrication, maintenance and tune-up. Before each use / after each use / routine maintenance / fuel requirements / lubricants / power head maintenance / gear case maintenance / midsection maintenance / tune up / storage preparation and recommissioning / submersion / corrosion prevention / specifications. Chapter four / synchronization and adjustments. Pilot screw adjustment (75-90 hp models) / linkage, throttle position sensor, carburetor synchronization and idle speed adjustments / ignition timing check / throttle cable adjustment / shift cable adjustment / valve adjustment / trim tab adjustment / trim position sender adjustment / specifications. Chapter five / fuel system. Fuel system service / fuel tank / fuel hose / fuel filter / primer bulb / mechanical fuel pump / silencer cover / intake manifold / dashpot / electro thermal valve / carburetor / throttle body / vapor separator tank / secondary vapor separator tank / low-pressure electric fuel pump / fuel pump relay / fuel pump driver / fuel cooler / fuel pressure regulator / fuel rail and injectors / idle air control motor / air temperature sensor / air pressure sensor / throttle position sensor / specifications. Chapter six / electrical and ignition systems. Electrical components / battery / charging system / starting system / ignition system / specifications. Chapter seven / power head. Flywheel/cover / timing belt and tensioner / crankshaft pulley / valve cover / camshaft, timing chain and camshaft pulley / cylinder head removal and installation / water pressure relief valve / thermostat / exhaust/water jacket cover / cylinder head / power head / oil pump / crankshaft pulley / power head / cylinder block components / bearing selection / engine break-in procedures / specifications. Chapter eight / gearcase. Gear case operation / gear case service precautions / propeller / gear case / water pump / water pump component / gear case / specifications. Chapter nine / power trim and tilt. Trim/tilt relay / trim position sender / trim switch / manual relief valve / power trim / electric trim motor / trim system / trim and tilt system fluid / specifications. Chapter ten / midsection. Lower motor mount / tilt tube / clamp bracket / tilt lock lever / oil pump / upper motor mount / swivel tube / swivel housing / power head adapter / exhaust silencer / exhaust tube / oil pressure relief valve / oil pan and oil pickup tube / drive shaft housing / specifications. Chapter eleven / remote control. Cable removal and installation / remote control disassembly and assembly. Index. Color wiring diagrams . Models covered: . 2001 2002 2003 mercury/mariner 115 hp2001 2002 2003 mercury/mariner 225 hp2001 2002 2003 mercury/mariner 75 hp2001 2002 2003 mercury/mariner 90 hp. Manufacturer: clymer.